Power sensor implementation of the Well Analyzer for the balancing of air balance rod pumping units

Implementación del sensor de potencia del equipo Well Analyzer para el balanceo de unidades de bombeo mecánico balanceadas por aire

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Carlos Alberto Pérez
Diego Fernando Córdoba
Oscar Felipe Gaitán
Abstract

It was developed a software that allows to achieve a balancing properly balanced air units in the rod pumping used in ECOPETROL, by implementing the power sensor Well Analyzer team. This sensor is a useful tool which allows an accurate measurement and more reliable than the currently tool used and it allows us to make current analysis of the motor in order to determine the range in which it must have the cylinder pressure to balance the unit. It took several field tests where current measurements were made by varying the cylinder pressure to achieve an approximation among proportion and specifically the relationship between cylinder pressure and the flow of the power unit in the rod pumping, which facilitates us the balancing process. Software was developed in Visual Studio and it was programmed in C# language. It was built owing to main libraries that allow for generating and finding mathematical functions required in the outcomes; we were able to create a user-friendly functional software, which has sequence for a proper balancing step integrating several methods that allow to have a better criterion at balancing the units. Finally, it carries out proofs and validations to observe the efficiency of the software.

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Author Biographies / See

Carlos Alberto Pérez, Universidad Surcolombiana - Neiva.

Ingeniero Electrónico. Docente 

Diego Fernando Córdoba, Universidad Surcolombiana - Neiva.

Ingeniero Electrónico.

 

Oscar Felipe Gaitán, Universidad Surcolombiana - Neiva.

Ingeniero Electrónico.

 

References

ECHOMETERCOMPANY, 2006.Well Analyzer and TWM Software Operation Manual,REV C.Consultado el 02 de Noviembre de 2010. http://www.echometer.com/support/manuals.

LUFKIN INDUSTRIES INC, 2007. Air Balanced Pumping Units Manual. Consultado el 23 de enero de

http://www.lufkin.com.

McCoy, J.N., 1993. Simplified Computer-Aided Analysis of Electrical Current in Motors Used for Beam Pumping Systems. SPE 25447. Presented at the Production Operations Symposium. Oklahoma City, OK.

McCoy, J.N., Podio, A.L., Jennings, J., Bill, D., 1992. Motor Power, Current and Torque Analysis to Improve Efficiency of Beam Pumps. Paper presented at the 40th Annual Southwestern Petroleum Short Course.Texas Tech University, Lubbock, TX.

Podio, A.L, McCoy, J.N., Collier, F., 1994. Analysis of Beam Pump System Efficiency from Real-Time Measurement of Motor Power. Proceedings of the Third Latin American and Caribbean Petroleum Engineering Conference, Buenos Aires, Argentina.

Svinos, J.G., 2005. Optimización de Bombeo Mecánico. Theta Enterprise, Inc. 292 p.

Woods, M. D., McCoy J. N,Podio, A.L., 1995. Reducing Electrical Consumption of Beam Pumping Units by Properly Counterbalancing Using PC Software. Paper presented at the 42nd Annual Southwestern Petroleum Short Course. Texas Tech University, Lubbock, TX.

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